車間多工位焊接煙塵凈化器系統根據現場設計，多工位焊煙凈化器工藝流程，根據車間焊位布局，每個焊位用隔板隔開成，2米大小的小空間，頂部設錐形排煙罩，在焊位上方3.5米處布一條7字形400mmx400mm的白鐵皮管道，管道勾、股玄各長12米，東西向一條固定在房柱上，南北向一條設門型支架固定，根據焊位開口，用Φ160mm的柔性臂連接排煙罩，柔性臂用于煙塵捕捉，通過管道連接一臺中壓、風量為10000m3/h（左右）的變頻離心風機，風機進口前600mm處設置一塊橫截面插板，用于調節風量，根據調節的風量讓電機自動變頻。風機出口管道為Φ600mm的方管或圓筒，焊接中所產生的煙塵通過柔性臂捕捉進入管道中，經過離心風機進入布袋除塵器處理，處理后的煙塵達標外排，外排煙囪高度以建筑物高度加500mm。此套方案，一次性投入少，日常維護簡單，采用變頻電機后解決了能耗高的缺點。

The multi station welding smoke purifier system in the workshop is designed according to the site, and the process flow of the multi station welding smoke purifier is based on the layout of the welding positions in the workshop. Each welding position is separated by a partition into a small space of 2 meters. A conical smoke exhaust hood is installed at the top, and a 7-shaped 400mmx400mm white iron pipe is laid 3.5 meters above the welding position. The pipe hook and strand are each 12 meters long. One is fixed on the room column in the east-west direction, and the other is fixed with a door shaped bracket in the north-south direction. According to the opening of the welding position, a flexible arm with a diameter of 160mm is used to connect the smoke exhaust hood. The flexible arm is used for smoke and dust capture. A medium pressure, 10000m3/h (left and right) variable frequency centrifugal fan is connected through the pipe, and 600mm in front of the fan inlet is Set up a cross-sectional plug for adjusting the air volume, and automatically convert the motor frequency according to the adjusted air volume. The outlet pipeline of the fan is a square tube or cylinder with a diameter of 600mm. The smoke and dust generated during welding are captured by a flexible arm and enter the pipeline. After being treated by a centrifugal fan, the smoke and dust meet the standard and are discharged outside. The height of the exhaust chimney is 500mm higher than the height of the building. This solution requires minimal one-time investment and simple daily maintenance. By using a variable frequency motor, it solves the problem of high energy consumption.

多工位焊煙凈化器的結構：由4部分組成，殼體、濾袋總成、噴吹清灰裝置、排灰裝置。

The structure of a multi station welding smoke purifier consists of four parts: housing, filter bag assembly, blowing and cleaning device, and ash discharge device.

1.殼體：由上箱體、中箱體、灰斗、進出風口組成。

1. Shell: composed of upper box, middle box, ash hopper, and air inlet and outlet.

2.濾袋總成：由濾袋、濾袋框架等組成。

2. Filter bag assembly: composed of filter bag, filter bag frame, etc.

3.噴吹清灰裝置由氣包、噴吹管、脈沖閥、電磁控制閥、電控儀等組成。

3. The spray cleaning device consists of an air bag, a spray pipe, a pulse valve, an electromagnetic control valve, an electronic controller, etc.

4.排灰裝置由翻板閥閥組成。

4. The ash discharge device consists of a flap valve.

?  除塵器采用上進的濾筒電子脈沖反吹技術，除塵效率高。

?   The dust collector adopts the advanced filter cartridge electronic pulse back blowing technology, which has high dust removal efficiency.

?  工業產品設計，滿足大規模生產及多工位操作所產生的大量煙塵、粉塵的收集凈化工作，性能，設計合理實用。

?   Industrial product design, meeting the collection and purification of large amounts of smoke and dust generated by large-scale production and multi station operations, with reasonable and practical performance and design.

?  的電腦數字控制技術，配置自動反吹清塵裝置，離線及壓差控制設計，實現多路及分室反吹，提供定時按頻率清塵、壓力控制清塵提醒等功能，節能低損，有效提高除塵效率。它突出的過濾性能及的電子脈沖振塵方式大大改變了目前工業生產中除塵不的低效率狀況，是一款的節能設備

?   The computer digital control technology is equipped with an automatic back blowing dust removal device, offline and pressure difference control design, realizing multi-channel and compartment back blowing, providing timed and frequency based dust removal, pressure controlled dust removal reminders and other functions, energy-saving and low loss, effectively improving dust removal efficiency. Its outstanding filtering performance and electronic pulse vibration method have greatly changed the current low efficiency of dust removal in industrial production, making it an energy-saving equipment

 強大的現場非標集塵系統設計能力，的模塊設計技術，根據現場工況定制的專業風機，專業的管道設計及安裝施工能力，使每一款集塵系統的設計都可滿足工業客戶復雜的集塵要求。

 Strong on-site non-standard dust collection system design capabilities, modular design technology, customized professional fans based on on-site conditions, and professional pipeline design and installation construction capabilities enable each dust collection system design to meet the complex dust collection requirements of industrial customers.

  電控箱選用知名電控及電氣元件，具缺相、過載、過熱保護，有效保護風機。

 The electric control box uses well-known electronic controls and electrical components, with protection against phase loss, overload, and overheating, effectively protecting the fan.

濾芯采用聚四氟乙烯覆膜的進口材料，具有防水、防油、耐高溫等特點，同時可大大提高過濾精度及粉塵不易附著在濾芯上，具突出和的過濾性能。圓筒褶鄒式設計具體積小過濾面積大的優點。

The filter element is made of imported material coated with polytetrafluoroethylene, which has the characteristics of waterproofing, oil resistance, and high temperature resistance. At the same time, it can greatly improve the filtration accuracy and prevent dust from adhering to the filter element, with outstanding filtration performance. The cylindrical pleated design has the advantage of small volume and large filtration area.

車間多工位焊接煙塵凈化器

Workshop multi station welding smoke purifier

?  快拆式立式濾芯安裝使維護及更換變得簡單易用，并濾芯的選擇多樣化，可根據使用要求選擇防靜電鋁覆膜、吸除異味的活性炭覆膜等。

?   The installation of the quick detachable vertical filter element makes maintenance and replacement simple and easy to use, and the selection of filter elements is diversified. Anti static aluminum coating, odor absorbing activated carbon coating, etc. can be selected according to the requirements of use.

?  中央煙塵凈化設備集塵部分設計為氣動閘閥控制系統，并可根據客戶選擇進行噸袋掛鉤的設計，方便粉塵的收集、處理，同時可根據要求非標設計安裝一級沉降室、旋風除塵裝置等。

?   The dust collection part of the central smoke and dust purification equipment is designed as a pneumatic gate valve control system, and can be equipped with a ton bag hook design according to customer selection, which facilitates the collection and treatment of dust. At the same time, non-standard design and installation of primary settling chambers, cyclone dust removal devices, etc. can be carried out according to requirements.

本設備在系統主風機的作用下， 含塵氣體從除塵器上部的進風口進入除塵器底部的氣箱內進行含塵氣體的預處理， 然后從底部進入到上箱體的各除塵室內； 粒度細、 密度小的塵粒進入濾塵室后，通過布朗擴散和篩濾等組合效應，使粉塵吸附在濾料的外表面上，過濾后的干凈氣體透過濾筒進入上箱體的凈氣室由排氣管經風機匯集至出風口排出。

Under the action of the main fan in the system, the dust containing gas enters the gas box at the bottom of the dust collector from the inlet at the top of the dust collector for pre-treatment, and then enters each dust removal chamber in the upper box from the bottom; After the dust particles with fine particle size and low density enter the dust filtering chamber, they are adsorbed on the outer surface of the filter material through a combination of Brownian diffusion and screening effects. The filtered clean gas enters the clean air chamber of the upper box through the filter cartridge and is collected by the exhaust pipe through the fan and discharged from the air outlet.

隨著過濾工況持續，積聚在濾筒外表面上的粉塵將越積越多，相應就會增加設備的運行阻力，阻力隨濾料表面粉塵層厚度的增加而增大。為了保證系統的正常運行，除塵器阻力的上限應維持在 1400～1600Pa 范圍內，當超過此限定范圍，應由 PLC 脈沖自動控制器通過定阻或定時發出指令進行清灰。

As the filtration process continues, more and more dust will accumulate on the outer surface of the filter cartridge, which will correspondingly increase the operating resistance of the equipment. The resistance increases with the thickness of the dust layer on the surface of the filter material. In order to ensure the normal operation of the system, the upper limit of the dust collector resistance should be maintained within the range of 1400-1600Pa. When this limit is exceeded, the PLC pulse automatic controller should issue instructions for dust cleaning through fixed resistance or timing.

該濾筒除塵器的清灰過程是脈沖控制儀控制脈沖閥的啟閉。當脈沖閥開啟時，氣包內的壓縮空氣通過脈沖閥經噴吹管上的小孔噴射處一股高速、高壓的引射氣流，從而形成一股相當于引射氣流體積 1～2 倍的誘導缺陷流，一同進入濾筒內，使濾筒內出現瞬間正壓并產生鼓脹和微動；沉積在濾料上的粉塵脫落，掉入灰斗內，灰斗內的粉塵通過卸灰閥，連續排出。如此逐序循環清灰，此清灰方式不但、還避免了噴吹清灰產生的粉塵二次吸附。

The cleaning process of the filter cartridge dust collector is controlled by a pulse controller to open and close the pulse valve. When the pulse valve is opened, the compressed air in the air bag is sprayed through the small hole on the spray pipe by the pulse valve, forming a high-speed and high-pressure injection airflow, thereby forming an induced defect flow equivalent to 1-2 times the volume of the injection airflow, which enters the filter cartridge together, causing instantaneous positive pressure and bulging and micro motion in the filter cartridge; The dust deposited on the filter material falls off and falls into the ash hopper. The dust in the ash hopper is continuously discharged through the ash discharge valve. This sequential cleaning method not only avoids the secondary adsorption of dust generated by blowing and cleaning, but also eliminates the need for dust removal.

本文由多工位焊煙除塵設備友情奉獻.更多有關的知識請點擊:http://m.gtjjw.cn真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.

This article is a friendly contribution from multi station welding smoke and dust removal equipment. For more related knowledge, please click: http://m.gtjjw.cn Sincere attitude. We provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Please stay tuned

上一篇：VOCs活性炭吸附箱的燃爆原因
下一篇：焊接煙塵凈化器該如何選擇？